Tire recycling: step-by-step opening of production. Recycling tires into crumbs at home and at the factory Recycle rubber

• Processing technology
• Selection of premises and staff
• • • • Similar business ideas:

The growth of used tires worldwide is more than 10 million tons per year. At the same time, only 20% of total tires. The rest are thrown into a landfill, and some of the tires "do not reach" even to it. In our country, the annual volume of discarded tires is more than 1 million tons.

Ecological value of tire recycling

The problem of tire recycling is an important environmental significance. Accumulating in their landfills, tires have high class fire hazard (grade 4). Tire combustion products negative impact on human health and may cause oncological diseases. At the same time, the process of tire decomposition is very impressive - more than 150 years.

Modern equipment allows you to create a working tire recycling business. Tire waste, which we see everywhere, is a valuable polymer raw material. Only one ton of tires contains about 700 kg of rubber, which can be used for the production of fuel, rubber products and materials used in construction.

Tire recycling products

From ordinary car tires receive products that are used in great demand:

• Safety tiles, which are used on footpaths, sidewalks, bus stops public transport, on treadmills, etc.;
• Cord fiber, which is actively used in construction, as well as for the manufacture of sound and heat insulation boards;
• Environmentally friendly rubber crumb, which is used for the manufacture of seamless floors, sports surfaces, for decorating landscapes, landscaping playgrounds;
• Rubber pavement, which is used for the original decoration of various areas: children's and sports grounds, areas near private houses, and so on;
• As well as new tires, water-repellent roof coatings, wheels for wheelchairs, RTI for cars and other products.

Problems with the supply of raw materials, as practice shows, should not be. AT recent times increased penalties for illegal disposal of used tires. Thus, from June 30, 2009, the fine for officials is from 10 to 20 thousand rubles, for legal entities from 100 to 250 thousand rubles, for individual entrepreneurs from 30 to 50 thousand rubles. In order to avoid such a punishment, enterprises and organizations are ready to export illiquid tires for processing for hundreds of kilometers. These organizations are primarily large enterprises with a large fleet of special equipment. Here they are willing to cooperate with processing plant, since they accumulate a lot of worn tires.

Processing technology

As for the technology, the process of recycling car tires by mechanical crushing includes several operations:

1. Punching of side rings on a special machine;
2. Cord removal;
3. Cutting tires into large pieces;
4. Crushing of tire fragments on rollers to fractions of 3-4 mm in size;
5. Extraction of small particles of metal cord from the resulting mixture by magnetic separation;
6. Grinding the crumbs to the finished size (less than 1 mm).

Selection of premises and staff

A tire recycling line with a capacity of 300 kg of tires per hour will require at least 6 people per shift. For equipment installation and arrangement working area a room of about 500 m2 with a ceiling height of at least 6 meters is required. The operating temperature in the room should not be lower than +5 degrees, and the required power electrical connection should be 300 kW.

The disadvantages of this business are big investment at the start.

How much money do you need to start a tire recycling business

The purchase of only one tire recycling line will cost 10 million rubles (investments can be less - up to 2 million rubles, if the equipment is purchased separately). However, as practice shows, tire recycling is a profitable business with high rates of profitability and return on investment.

Tire Recycling Business Organization Plan

The opening of an enterprise that will be engaged in the processing of tires should begin with a detailed study of the situation in this field of activity. You need to find out if you have potential competitors, find out the scale of their activities, and also study the situation with the supply of raw materials and sales finished products. If you have found the answers to all of the above questions and they confirm that tire recycling is promising direction businesses in your area, then you can begin to perform the following tasks:

• The most difficult moment is the search for a free territory or premises for organizing production. The ideal solution to this problem is the placement of the company in the workshop of an existing industrial enterprise.
• Preparation of a business plan.
• Business registration and paperwork.
• Purchase of equipment and treatment plant.
• Personnel search.
• Conclusion of contracts with buyers.
• Solving administrative issues.

This business is highly dependent on your organizational skills and ability to negotiate with government officials. It is necessary to convince the authorities that your company will bring great benefits to the ecology of the region, if this is not done, you may simply be denied a permit.

Estimated Profit of the Tire Recycling Business

The main advantage of this line of business is the fact that you do not need to buy raw materials. In many cities across the country, car owners even pay extra for tire recycling. An enterprise that processes 5 tons of tires per shift receives:

• for fuel oil $100;
• carbon $75;
• scrap metal $50

The company's total daily gross income is $225, or $4,950/month. The company's costs will be at the level of $2,000/month. So, recycling tires, you can earn $ 2950 (with taxes) or get $ 2653 net profit (STS 6% of revenue).

Starting a Tire Recycling Business Needs a Solution Enough a large number issues, including the preparation of the necessary documents.

In addition to certificates of registration of an LLC or individual entrepreneur, you must have:

• permits from fire services and Rospotrebnadzor;
• contracts with contractors;
• coordination with environmentalists;
• labor contracts with personnel;
• permissions local authorities authorities and institutions for labor protection.

According to the legislation of the Russian Federation, in order to organize a tire recycling business, you do not need to issue licenses or obtain additional permits (except for the above).

Choice of tax regime and OKVED

The most rational taxation regime for enterprises specializing in the processing of tires is the simplified tax system. To choose this system, you need to write an application and submit it to the Federal Tax Service along with documents for registering a company. Be sure to specify the option for calculating tax liabilities: 6% of revenue or 15% of the company's profit. Tire recycling firms are classified as business with OKVED 37.20 (processing of non-metal waste and scrap).

To order

Mini tire recycling plant "ATR-300" is an ideal solution in terms of price and quality for enterprises located in small towns, as well as for enterprises producing rubber tiles.

The performance and compactness of the ATR-300 plant allows processing worn tires in small towns and settlements. Producing up to 350 kilograms of crumb rubber per hour. Recycling truck and passenger car tires, this line will allow you to easily take a leading position in your region, ensuring high profitability, quick payback and guaranteed production of high-quality and sought-after crumb rubber.

Waste Tire Recycling Plant "ATR-300" recycles worn tires by mechanical crushing. At this method tire processing, rubber crumb does not lose its physical and mathematical properties, which affects its cost and quality, unlike grated or rolled crumb. Tire recycling equipment "ATR-300" is a highly demanded and purchased set of equipment among our customers.

We do not just offer tire recycling equipment, we offer an ideal solution for low-budget organizations to purchase high-tech, really working equipment, instead of non-working and inefficient Chinese or other analogues.

The principle of operation of the line for processing tires into crumb "ATR-300"

1) At the first stage, the tire undergoes a detailed inspection for the absence of spikes and other elements not suitable for recycling.

2) At the second stage, the truck tires are cut into small segments, approximately 20x20 cm, the passenger wheels are fed as a whole.

3) After cutting, the resulting segments are fed along the conveyor to the shredder, for grinding into a smaller chip, the bead wire and other metal inclusions are removed from the rubber composition.

4) The processed material is fed into the impact crusher for grinding to the final fraction, with an additional step of cleaning from the metal cord.

5) The material brought to the final fraction passes through the separation system to remove the textile cord from its composition, with one more step of separating the metal cord.

6) After the final cleaning, the material is fed to a round vibrating sieve, on which crumb rubber is sorted into fractions.

Location of ATR - 300 Tire Recycling Line

Specifications and requirements for the ATR-300 line

Delivery set of equipment for processing tires into crumb "ATR-300"

For us, it is very important not only long-term cooperation, but also the ability to provide existing professional knowledge and information support to potential partners and clients. In order to study in more detail the characteristics of the ATR 300 line and get the commercial part, please contact us or make an inquiry to our company.

Equipment for processing tires into crumb rubber

A car is not a luxury, but a means of transportation. The famous spoke literary hero. Confirming his words, the car park around the world is growing steadily. Russia and the CIS countries are not far behind in terms of growth in the number of cars.

This growth is leading the world to many security problems. environment, and one of them, the constant increase in the number of worn tires.

Scientists have calculated that about 3 billion tires are thrown into landfill every year on the planet. And only about a fifth of them are exposed to industrial processing. The rest rest in various landfills, polluting the environment.

AT natural conditions tires do not decompose, but become constant sources of environmental, fire, and sanitary hazards. Although on their own, they can become sources of valuable raw materials.

So, from 1 ton of car tires you can get about 700 -750 kg of rubber for reuse. And if we just burn it, we get about 600 kg of toxic waste in the form of soot and toxic gases.

Small tire recycling plant in Russia

Car tires can become a source for obtaining high-quality secondary raw materials. The tire contains polymers that can be used in various industries industry.

Also, the composition of tires includes a sufficient amount of metal that metal processing enterprises are ready to take. Considering that no more than 10% of automobile tires are recycled in Russia today, then such.

Among the advantages of such a business is the availability of raw materials. Find tires for recycling, you can find in any city.

Its cost will be minimal, often you will get it for free. The recycling production line occupies a small space, you do not need to look for a large room for it.

2-3 people per shift are enough to work on the line. The cost of the line depends on the degree of tire recycling, and ranges from 800,000 rubles to 1,500,000 rubles. With a well-organized process, it will pay off in a period of 6 months to 1 year. One ton of tires, after processing, gives an average of 700 to 800 kg of recycled materials.

Tire recycling products

Product primary processing tires, rubber crumb, goes to get new products:

1. Car tires and other rubber car products.
2. Manufacture of rubber tracks and rugs.
3. Production of pavements for roads.
4. Shoe making.
5. Production of water-repellent surfaces.
6. Production of coatings for tennis courts and sports fields.
7. In construction, crumbs are added to concrete products.

The list goes on and on with all the other use cases.

Heating them in a special reactor to obtain composite fractions:

1. Liquid fuel, it is used to heat water and rooms in boiler rooms
2. Gas, significant it part goes to maintain the heating process.
3. Metal cord, metallurgical plants are happy to take it.

Requirements

Start-up capital

The main primary expense will go to you for the purchase of equipment. Your initial expenses will be in the range of 1,500,000 to 2,000,000 rubles.

Let's see where your money goes:

1. Purchase and installation of equipment - 1000000 - 1500000 rubles.
2. Registration entrepreneurial activity LLC or sole proprietorship 30000 rubles.
3. Rental and preparation of premises - 300,000 - 400,000 rubles.
4. Registration of permits - 100000 rubles.

If you do not have your own truck, you will need money to rent or buy. This is at least 2,000,000 rubles.

Current expenses

• Premises rent – 100000 rub.
• employee salary - 80000 - 120000 rubles.
• utility bills, transport, communications, taxes - 200000rub.

Total per month will be approximately 380,000 - 420,000 rubles.

Equipment

The production line includes equipment:

1. Installation-reactor.
2. Hydraulic shears.
3. The separator is magnetic.
4. Air separator.
5. Belt conveyor.
6. Vibrating sieve.
7. Crucible 3 pcs.
8. Tape cutter.
9. Fuel oil storage tank.
10. Containers for storage of loose raw materials.

The composition of the equipment may vary depending on the tasks.

Room selection

The installation of a tire recycling line occupies approximately 300 square meters. meters. To this should be added a room for a warehouse of raw materials and finished products, approximately 200-300 sq. m. Since the installation is a reactor, it has great height, it is better to install it in an open space.

The number of employees

All modern lines are maximally automated. They require an average of 2 - 3 people per shift. It is worth noting that you may need a storekeeper, a driver, a freight forwarder, and an accountant.

Line workers must pass professional education. Many companies offering tire recycling lines conduct staff training at the commissioning stage. If a person came later, then the burden of training will fall on your shoulders.

Recycling process

Tires to be recycled are brought to the warehouse of your enterprise. Further, there may be two options. Rubber will go to the reactor to produce fuel oil, or processed into crumbs. It should be noted that in the cold season, the demand for fuel oil is better, and in summer crumbs are sold more.

Consider the process of obtaining liquid fuel. After examining the rubber for the presence of metal discs and rings, it is crushed and fed as raw material into the reactor. There, the raw material is heated to about 450 degrees.

As a result of temperature exposure, the rubber decomposes into gas, which is sent to the reactor furnace for further combustion. Excess gas is released into the atmosphere. In its composition, it resembles the exhaust gases of a car. Liquid fuel, which is poured into special containers.

To obtain crumb rubber, first the seat ring is removed from the tire, then the metal is removed from it. Further, with the help of a tape cutter, the tire mode in a spiral, we get a tape 3 - 5 centimeters wide. Next, the second landing ring is removed. And the rubber blanks are sent to the shredder. Next, the crumbs are divided into fractions of different sizes, and sent to the warehouse.

Income and payback

A big plus of the tire recycling business is that the raw materials are actually free. But you can even make money from it. Some businesses are willing to pay for you to get rid of tires.

Consider the option of obtaining liquid fuel. On average, the proposed installation is capable of processing 5 tons of tires per day.

With 5 tons of raw materials, we will get the following amount of materials at the output:

1. Liquid fuel - 2 tons
2. Steel cord - 0.5 tons
3. Carbon residue - 1.5 tons
4. Gas - 1.0 tons

average cost liquid fuel 7000 rub/t. Steel cord - 4000 rubles / t. Carbonaceous residue 3000 rub/t.

Thus, with continuous daily work, we will receive revenue of 615,000 rubles. Subtract from her monthly expenses of 380,000 - 420,000 rubles. We will receive a net income of 195,000 - 235,000 rubles.

Depending on the primary costs, the payback period of the line will be from 6 to 12 months from the date the line is put into operation.

Peculiarities

It should be noted that the processing of tires of domestic and foreign production is somewhat different. With the same appearance on the outside, tires differ in their insides.

So in Russian tires there are a lot of nylon fibers, this moment makes it very difficult to process Russian tires into crumb rubber.

Foreign manufacturers an all-metal cord is installed in their tires, without the participation of nylon fibers.

From this we draw simple conclusions. We start up foreign tires for crumb rubber, and it is better to process domestic tires for fuel oil.

Location of the enterprise

One of the important factors for the location of a tire recycling plant is its proximity to the raw material base. However, it should not be closer than 300 meters from the residential area. It is better to install it outside the city, in an industrial area.

It is also necessary to pay attention to the presence of basic communications, electricity and water. Industrial and automotive enterprises, with a large fleet of vehicles. Also good source raw materials will tire.

Ecology

When organizing a tire recycling business, you will need to obtain environmental certificates.

Install additional filters, hold a number of other events.

Can often help office space rental, the territory of which already has a corresponding certificate.

Modern tire recycling lines operate according to wasteless technology and have the corresponding certificates. When purchasing such equipment, make sure that it has the appropriate certificate.

Fire safety

This production must meet high standards fire safety adopted for enterprises engaged in the processing and storage of petroleum products.

The room where your production line will be installed, and the warehouse for finished products and raw materials, must be equipped with good fire extinguishing system. Otherwise, you will be guaranteed problems with firefighters.

findings

Despite some difficulties, the tire recycling business has a bright future. The growth of the car park is at the level 10-15% per year. Accordingly, the number of tires will increase.

The recycling process itself begins to be paid for by the state, plus the sale of processed products comes as a bonus. Conduct a market analysis before opening your business. Maybe in your area, there are already many competitors. And the return on business will not be so significant.

Every first modern family has a car that leaves one or even 2 sets of tires every few seasons. The disposal of tires by the state is carried out slowly, so old tires form entire landfills. But tire recycling can become profitable business, the plan of which we will consider in this article.

Business registration and company requirement

Old tires are waste and a license is required to work with them. The license is issued for separate funds, which also needs to be taken into account.

The second point of registration is the receipt of a package of documentation from the sanitary and epidemiological station. To obtain papers, you must meet the following requirements:

1. Install filters.
2. Choose the right location for the processing facility. Recycling of old tires is carried out away from residential buildings and social areas (kindergartens, schools, etc.).

The company must also be registered public institution and tax office, conclude an agreement on the supply of electricity and resolve the issue of fire safety.

Room selection

Recycling car tires requires a large area of ​​at least 500 square meters. You will also need an area for storing finished rubber crumb and raw materials.

Here it is worth remembering again that the processing plant should be located far from settlements. Otherwise, residents of nearby houses will begin to massively write complaints about the mini-factory, which will end with the closure of your enterprise.

The requirements for a tire recycling line are ideally matched to separate areas, for example, located in an industrial area or on the outskirts of the city. Land in the industrial zone is worth its weight in gold, so it is more profitable and easier to buy or rent manufacturing facility, which should have convenient access routes.

Necessary equipment

On the market, many manufacturers offer, at first glance, high-quality and inexpensive equipment for tire recycling, with the help of which tires are disposed of and processed into crumb rubber. But out of 100 offers, only 10 correspond to the characteristics and safety voiced by the manufacturer.

Conventionally, equipment for the production of crumb rubber from old coatings can be divided into 3 groups:

1. European technology that meets modern requirements. Equipment from Europe is distinguished by reliability and efficiency.
2. Equipment from China. PRC products most often have dubious quality, short service life. Of course, if you buy Chinese products from famous brands, then you will get European quality, but the price will be equivalent.
3. The middle link between China and Europe is reliable products made in Russia. The cost of Russian equipment for processing tires into crumbs is 2 times lower than in Europe and 1-2 times higher than in China.

The quality of products and, accordingly, the successful implementation of the business plan largely depends on the purchased equipment. The technological line of equipment required for tire recycling consists of the following elements:

1. Tire cutting equipment.
2. Cutting device.
3. Rubber restructuring machine.
4. The separator is magnetic.
5. vibrating sieve.
6. classifier.
7. Conveyor.

Processing technology

Recycling car tires to obtain crumb rubber is carried out in several stages:

1. Inspection of tires in order to identify raw materials unsuitable for processing.
2. Shredding tires.
3. Removal of small inserts from metal. At this stage, the tires are loaded into a shredder, which further crushes them.
4. The resulting material is sent to an impact crusher, which crushes the rubber into a finer fraction.
5. Next, the process of separation and separation of metal elements and textile.
6. The final processing step is cleaning with a vibrating sieve. At this stage, the rubber crumb is divided by size.

Note that the processing of rubber can be both in crumbs and in diesel fuel. But the latter option requires serious material investments. This process consists of sorting and subsequent grinding of tires, and then the selected and prepared material is loaded into a special reactor, which is extracted from recycled materials at high temperatures fuel. The fuel may be liquid, gas or metal cord. The resulting fuel is used for further processing.

Working staff

For an enterprise for the manufacture of crumbs from tires, it is required:

1. Drivers with their own trucks. You can also buy your own fleet of vehicles and hire drivers.
2. Accountant.
3. A person who sells finished products.

To select employees, you should contact a specialized company, but conduct the decisive interview yourself. Tire recycling in the Russian Federation is a growing business and many companies are happy to take future employees to training courses. You can either train people or hire professionals who have previously worked in this field.

Business Profitability

Before purchasing and starting a business plan, calculate all costs. Tires are practically garbage, but the equipment for their recycling costs decent money. The total amount is about 2-3 million rubles, so it is advisable to find an investor to implement the business plan. The cost of cleaning devices is added to the amount of equipment, without which the sanitary and epidemiological station simply will not give permission to operate the mini-factory.

The cost of raw materials is minimal, in most cases it can be taken almost for nothing. You will be surprised, but some organizations themselves are willing to pay for the “dead” tires to be disposed of. To summarize: rubber crumb can be sold for good money, if you find regular customers, the company will pay off quickly.

Let's calculate the costs:

1. We consider the average, because the costs may be different, depending on the region:
2. Registration of documentation within the limits of 150 thousand rubles.
3. Lease of space for basing production - 180 thousand rubles.
4. Repair or restoration of the premises - 150 thousand rubles.
5. Tanks into which fuel will be poured about 80 thousand rubles.
6. Tool - 80 thousand rubles.
7. Necessary equipment - 1.5 million rubles.

Summing up the final result: the starting capital for a mini-factory for processing old tires into crumb rubber is 3 million rubles.

In addition to the start-up costs, an additional monthly fee is required:

1. Remuneration of hired workers - 70 thousand rubles.
2. Salary of hired managers - 50 thousand rubles.
3. Transportation costs - 150 thousand rubles.
4. Electricity consumption - 30 thousand rubles.

Result: 300 thousand rubles.

As you can see, recycling tires into crumb rubber requires an impressive start-up capital. Added to it is the awesome monthly payment, which scares most entrepreneurs.

To implement a business plan for the production of crumb rubber from old tires, you can find money by following several paths:

1. Take the right amount on credit from the bank, but in this case they are already scaring interest rates rather than the cost of the project.
2. Participation in government programs to protect the environment. The recycling of old tires is included in the list of such programs, and the entrepreneur can receive a subsidy.

To receive a subsidy, it is enough to provide a business plan, which displays all the calculations.

Recycling at home

Rubber crumb from old tires can be made at home, but it requires a simple ax or scissors. Metal elements are initially removed from the old tire, then the tire is cut into strips and crushed to the desired size. Everything, the material for decorating flower beds, paths or roofing is ready!

Sales of products

Rubber crumb in the Russian Federation has not yet gained due popularity, so it will be difficult to find an interested buyer. It is worth looking for ways to sell the product before the enterprise is launched, because only an effective approach guarantees a stable profit. Most interested in crumb rubber construction industry, also shredded rubber is used in the production of new tires.

If you managed to organize profitable job tire processors, then be sure to share your success experience with novice businessmen!

Summing up

The right approach and ways to sell finished products provide 100% profit from the recycling of old tires. The direction is profitable, which will bring a stable income.