Factory for the production of bricks from waste. Business idea: Production of bricks from garbage. wine cork panels

03.05.2020

The use of brick as a building material has been used since ancient times. Today, brick is considered one of the most basic types of material for construction. But in construction work, they learned to use both solid bricks and broken bricks, which also gained wide popularity among many construction companies in Russia.

Application area

It is customary to call the battle of red brick the waste that results from the production of bricks. In addition, broken brick is formed as a result of the demolition of buildings and structures. Such a battle of bricks has found wide application. It is customary for them to sprinkle roads, pits, and also to use for sprinkling places intended for parking lots and paved areas. In addition, brick breakage is used as backfill in places such as marshy soils, which are further used for the construction of new houses.

The use of broken bricks is used in such cases as?

The brick battle is used for sprinkling roads, in order to give it a shape. Brick breakage is used both in construction work and gardening. But basically, broken bricks have found their application for temporary road repairs in the autumn-winter period.
As for road works, broken bricks, like concrete breakage, are used as the main and indispensable tool for dealing with pits and potholes on the roads.
In the event that construction is planned in marshy places, then in this case the broken brick will be used as a backfill for building.
In suburban areas, broken brick is used as a drainage system for the construction of reservoirs or wells.

In addition, broken brick is an excellent tool to provide heat and noise insulation. Therefore, it is very often used in construction work in the construction of walls, filling the inside of the wall with this material.

Sale of broken bricks

As for the sale of broken bricks, not only firms specializing in the production of bricks themselves are engaged in it, but also other companies that directly deal with the sale of ore materials.

The sale of broken bricks is carried out according to the approved price list. But you should always keep in mind that there are times when the cost of this building material can change, usually this is due to the volume of the order and the availability of delivery. Broken bricks are delivered to their destination by special equipment, which must have a high carrying capacity.

Levi's jacket from a military parachute

The Levi's brand released a windbreaker made of parachute material. The classic Tucker model is modeled after a truck driver's jacket, but it was created from decommissioned military parachutes that were cut and sewn into a khaki windbreaker.

The Levi's brand has already been created, using more than 10,000,000 PET bottles in the production of its clothes. In 2012, the company launched the Levi's Wasteless line, each item of which contained at least 20% recycled material, which corresponds to about eight plastic bottles.

Fuel from plastic bags

Scientists at the Illinois Center for Sustainable Technology have developed a method by which plastic bags can be recycled into quality fuels, gas and other useful hydrocarbon products. At the same time, much less energy is spent on the transformation of plastic than it is produced from.

The resulting gasoline can be blended with biofuel, which will greatly improve its environmental performance. Bags can also be raw materials for the manufacture of solvents, waxes and lubricating oils. The technology for making fuel, invented by American scientists, involves heating packages in an oxygen-free chamber.

Elephant dung stationery

The Taman Park in Bali and the Indonesian Safari Park make paper from elephant dung. The resulting products are environmentally friendly and have all the necessary quality certificates.

Every day, up to 2.5 tons of elephant dung accumulate in both parks, part of which goes to fertilizer, and the rest to paper production. Elephants can only partially digest grass, and therefore their fibrous dung is suitable for processing. Each individual eats about 180 kg of greens per day, and gives out about 110 kg of potential material.

Decorative tile from cathode ray tubes

With the development of high technology, the screens of computers and televisions with cathode ray tubes have been replaced by flat LCD monitors. At the same time, it is cathode ray tubes that are one of the most hazardous and difficult to recycle waste in the world. In the United States of America alone, about 390 million kilograms of CRTs have accumulated.

The American company Fireclay Tile, which manufactures decorative tiles from recycled materials, has come up with the idea of using cathode ray tubes in the production of its products. The tile turns out incredibly strong, durable and eco-friendly.

Fishnet Skateboard

American skateboard company Bureo will release the world's first skateboard made from recycled fishing nets. The production of one skateboard will take about 30 square meters of old nets collected on the coast of Chile.

It is similar in design to a fish with a "tail" and a scaly pattern. The board's wheels will be made from 100% recyclable material. It is 30% vegetable oil.

Jellyfish towels and diapers

The Israeli company Cine'al has created a natural material hydromash from jellyfish, which can be used in the production of baby diapers, towels and diapers. Jellyfish contain up to 90% moisture in their body, which makes them the most watery creatures in the world. Their body stores fluid in tissues, absorbing water like a sponge.

The creators of the project calculated that about 70 kilograms of diaper waste per year per child. Unlike the synthetic materials from which they are made, the hydraulic machine is completely environmentally friendly. It decomposes naturally within 30 days. Cine'al promises that their invention will be inexpensive.

smog ring

Dutch designer Daan Roosegaarde created jewelry out of smog. To do this, he developed a special vacuum system that sucks urban soot right out of the air, and placed the collected particles in artificial crystals for the rings.

The created decorations are designed to remind people of environmental pollution. They clearly show the composition of the air we breathe. All the smog for the rings was collected in Beijing, where the problem reached a critical point.

Eco-friendly toilet cement

She learned from Brazil, Spain and England how to make eco-friendly cement from old toilet bowls and other ceramic waste. The resulting solution is stronger and more durable than the cement that is currently used in construction.

It is made by grinding ceramic waste, which turns into dust and mixes with water. Then an activator is added - a mixture of sodium hydroxide and silicate. The resulting mass is poured into a mold and subjected to intense heating.

Bamboo toilet paper

The American company Nimbus Eco has developed eco-friendly paper from bamboo and sugar cane. It is suitable for the production of toilet paper, napkins and disposable towels. Bamboo makes the products durable, while sugarcane fibers give the paper the necessary softness for the skin.

According to research, the average American uses over 23 rolls of toilet paper every year. If every resident of the United States replaced at least one roll of ordinary toilet paper with bamboo paper, he would help save about 470,000 trees a year.

Production of bricks from garbage as a business

In recent years, large industrial enterprises have often been blamed for the damage they cause to the environment. Apparently, therefore, now more and more business ideas have begun to appear, in which mass production is combined with benefits for the environmental situation on the planet. One of these business ideas can be called the manufacture of building materials from the waste of other industries, and simply speaking from the garbage.

Let's look at one of the already existing types of production of such building materials - bricks and blocks from recycled materials.

How can "garbage" be used to make bricks?

I would like to note right away that all examples of the production of bricks and blocks from the waste of various industrial productions are at the start-up level. But all these are more than promising projects, each of which can grow into a highly profitable business.

And immediately I want to consider why such a business has great prospects:

Cheap raw materials. What will become the raw material for the manufacture of your products is considered by other manufacturers as waste that needs to be disposed of, spending their own resources on it. Offer such businessmen or municipal organizations waste disposal services, and you will provide yourself with cheap raw materials.

Opportunity to win tenders. If you have to participate in tenders to start a business, then it will be on your side that with your production you will improve the environmental situation in the region and provide the market with affordable building materials.

Wide target audience. The building materials produced by you will be of interest for low-rise construction, the creation of sewer systems, the construction of workshops and industrial premises, etc. Demand will be provided at an affordable price, which is 10-15% lower than traditional building materials.

The prospects are great. Now let's look at how they are already being implemented in practice.

Examples of brick production from recycled waste:

Now consider several options for using waste for the production of bricks:

- Brick from boiler ash

This technology was developed at the University of Massachusetts, proved to be successful, and is now being implemented in construction work in the Indian city of Muzaffarnagar. Ash from the boiler house (70%) is used as raw material, to which clay and lime are added. Prior to this, boiler ash was simply buried in the ground. And now it can cost comfortable housing.

– Building waste blocks

The following example refers to the manufacture of wall blocks, not bricks. Production was organized in Vladivostok, where a plant for the production of building materials from construction and industrial waste was created. All these wastes are fed into a shredder, crushed, turned into a homogeneous mass, after which blocks are formed from them for the construction of buildings.

- Paper bricks

The last example is still under development. From paper production waste and clay, a mass is created from which bricks are formed, then fired in a kiln. The technology was developed at the University of Jaen, and according to the reports of their researchers, this material can be used to create reliable low-rise energy-efficient houses. True, such bricks have a lower strength than traditional ones, which requires additional solutions in reinforcing the walls of the future building.

The business idea of making bricks from waste is an industry that requires exploratory courage, technical savvy and entrepreneurial genius. But if you manage to implement such a project, then you can take a dominant position in an emerging market. And if you prefer a fully developed production of building materials, then it makes sense to start manufacturing foam concrete blocks and other traditional wall materials.

A hundred years ago, the word "brick" did not cause a variety of definitions. Brick was called, in a modern way, a product made of baked clay. These are the old and good building material, which is still considered the most reliable and "noble". In the 20th century, the meaning of this word expanded significantly, because a variety of bricks began to appear. For example, white silicate brick based on quartz sand and lime. In Soviet times, such material was used very widely. It did not require high temperatures for production, and therefore was cheaper. True, the consumer perceived it as a kind of "ersatz", a kind of "plebeian" replacement for normal ceramic bricks. And this is despite the fact that in low-rise construction, the new material has proven itself well. He was quite strong and reliable. But, unfortunately, "not friendly" with fire and water.

The development of modern technology has gradually led to the fact that different types of bricks began to appear as if from a cornucopia. In principle, any rectangular product that could be lifted with one hand began to be called a “brick”.

Some craftsmen manage to make "bricks" out of sand and cement - without any autoclaving. Special molds are used for this. Once - and you're done! For individual construction, this method is not so bad. You can organize such a mini-production in your yard and make such “bricks” alone. Then lay out the wall alone. A glance is simple!

But still, as we understand it, normal material should be produced at enterprises, and not in a handicraft way. And here the issues of economy are already important. Ceramic brick - with all its advantages - is still a costly material. There is no talk of mass application these days, no matter how the consumer treats it. About five years ago, calculations were made in our region, which showed that the cost of a brick house would be at the level of 40 thousand rubles per square meter. That is, no "economy class" of brick is possible. Of course, there are a variety of combined options, with the use of heaters: "layered" masonry, "well" masonry. But, as we understand, this is not the same at all. "Nobility" here is already imaginary, for appearances. And the reliability of such structures in general raises serious doubts.

Some manufacturers, meeting consumer demands, specialize in the production of porous and hollow bricks that do not require additional insulation. But even builders have complaints about such material. Its strength is less, and in addition there is a vulnerability to moisture.

From the point of view of construction, the main advantage of a brick is precisely in the reliability of such a design and the relative ease of installation, which does not require the use of any complex devices. After all, the technology of erecting brickwork has not practically changed for thousands of years, since the time of King Nebuchadnezzar. That is why it is usually attractive to individual developers, that, having mastered some skills in laying bricks on a mortar, you can lay out a wall yourself.

In our country, where there are a lot of "handy" men, citizens on their plots would build plenty of houses and other buildings for themselves if there were plenty of this material at hand - reliable and, most importantly, inexpensive. However, here one with the other - reliability and cheapness - do not grow together in any way.

A good ceramic brick for the average Russian is expensive in any case. I would like to sometimes bungled something, but it's expensive. We have to look for a cheap replacement. And a cheap replacement, as we understand it, is not reliable.

However, progress does not stand still. In many countries, attention is now being paid to waste from industrial and energy enterprises as a source of raw materials for the production of inexpensive materials. For example, in the United States, about eight years ago, they developed a technology for the production of so-called "green" bricks from ash and ash. In terms of its properties, it is in no way inferior to ceramic bricks - it is just as durable and reliable, it can endure both heat and cold without any problems. But at the same time - several times cheaper. In addition, the mass production of "green" bricks makes it possible to profitably dispose of industrial waste, of which 50 million tons are accumulated annually in this country.

There is nothing new here, of course. It's just that the era dictates its conditions. Manufacturers are usually conservative in such matters. The use of recycled materials is perceived as something secondary and "unclean". Digging through the waste, it seems, is not a "master's business." That is, this problem, first of all, is not technological, but psychological. Usually the waste was used as an additive for road construction. Now the question is raised about how to produce specific products on their basis. And it must be assumed that time works for this approach. After all, for the mass production of "green" bricks, you do not need to dig a quarry. On the contrary, such production makes it possible to cleanse nature of rubbish.

The same trend is observed in our country. Ashes and slags were used in road construction even in Soviet times. And materials such as cinder blocks and cinder concrete are very well known to our consumers. True, their production to this day is of a semi-handicraft character.

A "serious" producer works, as before, with the material that is extracted in quarries. But in any case, time will take its toll. In Omsk, for example, they have already begun to produce "green" bricks from the ashes and slags of the thermal power plant. A very telling precedent.

To consolidate this trend, it is necessary that science has its own weighty word on this issue. It should be noted that the Institute of Solid State Chemistry and Mechanochemistry of the Siberian Branch of the Russian Academy of Sciences has been eyeing industrial waste for a long time. For example, the rubble of the metallurgical enterprises of Kuzbass is generally considered by the Institute's specialists as a "Klondike" for our construction industry. In particular, samples of refractory bricks with a density of 2 G/CM3 and linear dimensions: 380X130X120 were obtained from metallurgical scrap using a silicate binder. According to Vladimir Poluboyarov, a leading specialist of the Institute, industrial waste is quite suitable for the production of inexpensive bricks and even decorative tiles (“artificial granite”).

The resulting brick is not inferior in strength to ceramic bricks and is just as reliable in operation. It will, of course, be cheaper. Savings are achieved mainly due to the fact that the production of such bricks does not require high temperatures. 300 degrees Celsius is enough to get a product with acceptable strength characteristics. While for firing ceramic bricks it is necessary to “ensure” at least 900 degrees Celsius. Note that in our time, energy costs are one of the main items of production costs. And these costs will certainly only grow. In this regard, traditional ceramic bricks should be perceived as a "relic of the past." And the fate of numerous brick enterprises, by and large, is a foregone conclusion - as energy prices rise, nothing good shines for them. A new, more progressive, in any case, will make its way. According to Vladimir Poluboyarov, if the technology proposed by the Institute were widely used, we would get a “penny” building material that is in no way inferior to “noble” brick.

It is clear that investors who have invested a lot of money in brick production (and there are already at least 15 brick factories in the NSO) would not be happy at all with such competition. At the same time, we do not think that the Russian consumer is so spoiled that he would perceive the "green" brick (we will use this term) with skepticism and distrust. Well, if in the provinces citizens build their own houses and garages from substandard (it's cheaper), then a solid inexpensive material would be received positively. There is no doubt here. Scientists are ready to contribute to this process. It's up to the manufacturers. Technically, nothing prevents the installation of automated lines in production that works with

Let's look at one of the already existing types of production of such building materials - bricks and blocks from recycled materials.

How can you use "garbage" for the production of bricks
I would like to note right away that all examples of the production of bricks and blocks from the waste of various industrial productions are at the start-up level. But all these are more than promising projects, each of which can grow into a highly profitable business.

And immediately I want to consider why such a business has great prospects:

Cheap raw materials. What will become the raw material for the manufacture of your products is considered by other manufacturers as waste that needs to be disposed of, spending their own resources on it. Offer such businessmen or municipal organizations waste disposal services, and you will provide yourself with cheap raw materials.

Opportunity to win tenders. If you have to participate in tenders to start a business, then it will be on your side that with your production you will improve the environmental situation in the region and provide the market with affordable building materials.

Wide target audience. The building materials produced by you will be of interest for low-rise construction, the creation of sewer systems, the construction of workshops and industrial premises, etc. Demand will be provided at an affordable price, which is 10-15% lower than traditional building materials.

The prospects are great. Now let's look at how they are already being implemented in practice.

Examples of brick production from recycled waste

Now consider several options for using waste for the production of bricks:

Brick from boiler ash
This technology was developed at the University of Massachusetts, proved to be successful, and is now being implemented in construction work in the Indian city of Muzaffarnagar. Ash from the boiler house (70%) is used as raw material, to which clay and lime are added. Prior to this, boiler ash was simply buried in the ground. And now it can cost comfortable housing.

Building waste blocks
The following example refers to the manufacture of wall blocks, not bricks. Production was organized in Vladivostok, where a plant for the production of building materials from construction and industrial waste was created. All these wastes are fed into a shredder, crushed, turned into a homogeneous mass, after which blocks are formed from them for the construction of buildings.

Paper bricks.
The last example is still under development. From paper production waste and clay, a mass is created from which bricks are formed, then fired in a kiln. The technology was developed at the University of Jaen, and according to the reports of their researchers, this material can be used to create reliable low-rise energy-efficient houses. True, such bricks have a lower strength than traditional ones, which requires additional solutions in reinforcing the walls of the future building.

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